Archive for October, 2010

Nylon Filter Housings Offer Economical Alternative

Friday, October 22nd, 2010

Traditionally, water filter housings to be used in high-temperature applications needed to be constructed of stainless or carbon steel. They were difficult and costly to produce, they were subject to oxidization (the result of years of exposure to chemicals and reaction-catalyzing temperatures), and they would retain heat even hours after the water supply had been shut off, making maintenance time consuming.

In recent years however, an alternative to these costly housings has arrived: the nylon filter. Actually composed of a glass-reinforced nylon, these filter housings are more than capable of performing the same tasks of their now-outdated steel counterparts, housing standard high-temperature sediment and carbon filter cartridges with ease.

Not only are nylon filter housings cheaper to purchase and maintain, but many models can withstand the same high temperatures as traditional steel housings – in most cases, <1 psi pressure drop at 8 gpm. Furthermore, because they are of a newer design than high-temperature housings comprised of steel, many nylon housings feature options of many modern filter housings. Most nylon housings come standard with a Viton O-ring seal for extra chemical compatibility while most offer options such as an integrated pressure-release valve on the cap which can either be purchased with the filter, or retro-fitted afterward.

Nylon filters are also ideally suited to industrial applications. Though they should not be used with ketones, an excellent chemical compatibility allows glass-reinforced nylon filter housings to handle organic solvents, sea water, alcohol, petroleum, and vegetable oils.

New developments continue to be made in filtration systems each year, making purchase, maintenance, and repair easier and more cost effective than ever.

Treating Your Water with Oil Adsorption

Thursday, October 7th, 2010

In applications where oil and other hydrocarbons are present in a water supply, it is especially beneficial to make use of a filter designed especially for this purpose. Doing so will not only effectively clean the water supply, but it will improve the life of subsequent filters and filtration systems down-line.

Oil adsorbing cartridges are made either of activated carbon or, more recently, modified cellulose media, which is extremely effective in reducing levels of hydrocarbons in a water supply, leaving it markedly cleaner, and better-suited for a number of applications, including: gas/oil facilities, surface water runoff, machine shops, factories, and car/truck washes.

Activated carbon is a charcoal that is processed to make it highly porous. Coal, wood, and coconut shell are among the most commonly used materials in making an active carbon because their porosity gives them a very high surface area. In fact, the surface area of 1 gram active carbon equals to around 500 m².

Activated Carbon Filters

Active carbon shows hydrophobic and oleophilic properties, making it perfect for oil adsorption applications. Oil and other chemicals cling to the carbon filter, while water is allowed to pass through the pores. Impurities that cling to the filter can clog the pores however, rendering the filter ineffective.

Modified Cellulose-Based Filters

Modified cellulose-based filters, on the other hand, chemically bond with hydrocarbons, resulting in instantaneous adsorption – one more effective than activated carbon. In fact, modified cellulose media technology effectively reduces hydrocarbon levels by 95% in a single filtration pass, and hold 250-300 percent of its own weight with no release of removed hydrocarbons

Both these filters are unfortunately, are incapable of removing dissolved impurities or salts. They cannot be used where high quality purification is required. However, they remain a cheap, effective, and easy-to-maintain filters solution to oil contamination within a filtration system.